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STAR TREK Case Mod Project
Last post 03-05-2012, 5:44 by GmsCool. 60 replies.
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06-02-2011, 10:14 AM |
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STAR TREK Case Mod Project
A Star Trek case mod theme that will be stylish.. Er, I mean sheik! and we've only got 12 days to get it finished!
Maximum PC has a presence at Comic-Con every year as an outreach opportunity—to let the hardcore comics and sci-fi fans know that PC enthusiasm goes hand-in-hand with that kind of fandom. This year we’re using our booth as an opportunity to show the fans at Comic-Con how awesome a great case-mod can be and how PC geekery and sci-fi enthusiasm can meet in a beautiful way. So we’ve hired the best guys in the business to design and build an awesome Star Trek-themed PC, and we’ll be giving one away at Comic-Con and the other one will go to David Gerrold in exchange for some writing he’s doing for us in relation to Comic-Con. - Nathan Edwards, Senior Associate Editor
Conceptual Designer: Mike Okuda is graphic designer who has worked on Star Trek series since the 1980s and is responsible for much of its visual style, including the LCARS interface as seen on Next Generation.

Matt Jefferie's original design of the Tricorder served as Mike's inspiration for styling cues on the "Tricorder Shiek" computer case
design. We could have scratch built a PC that looked just like the Tricorder, but David wanted an actual computer case instead with specific utilitarian features like hot swap bays and a compartment for his Tribbles.

3D design of "Tricorder Shiek" by Dave LaLopa

Top panel and storage compartment

Top panel will be milled from 2" thick 6061 aluminum

This Lancool K-58, manufactured by Lian Li will sacrifice it's chassis to this project.

Lancool K-58 chassis will be painted Matte Black Enamel.

Using Rounded side hand file to smooth the cut edges.

Using Red Scotch-Brite pad to scuff the surface in preparation for Primer base coat.

Lancool K58 chassis painted Matte Black Enamel (1 for david, 1 for comic-con)
Machined aluminum computer case feet, http://www.mnpctech.com/ITX_MATX_Computer_Case_Feet.html

Machined aluminum computer case feet with grooved edges.

The aluminum feet are machined on CNC Lathe, http://www.mnpctech.com/ITX_MATX_Computer_Case_Feet.html

The bare aluminum is nice contrast to the Matte Black.

#10 x 5/8" Black Oxide Fan Screws, http://www.mnpctech.com/thumbscrew.html

Screws will be used in conjunction with fan silencing rubber grommets, http://www.mnpctech.com/FanGrommet.html

#10 x 5/8" Black Oxide Fan Screw inserted in rubber grommet

Yate Loon Blue LED 140mm cooling fan (1 of 2)

Lian Li Tool-Less PCI Card Holder, 7 x PCI Holder. Works with many Lian Li cases or other modified cases. Specifications: Tool-Less PCI Card Holder, 7 x PCI Holder. Designed for Most of Lian Li Cases. Dimension (W)70mm x (H)145mm x (D)30mm
Add your own Caption!!! Hard Drive cage Cooling Fan


80mm Honeycomb Acrylic Fan Grill, http://www.mnpctech.com/Computer_Fan_Grills_Laser_PC_Fan_Grills.html




I also plan to sleeve the Power Supply Cables with one of these custom white PSU cable sleeve kits
[url=http://www.mnpctech.com/ATX_Molex_Removal_Tools.html]24 Pin ATX Power Supply Removal & Molex Pin Extractor Tools when custom sleeving your Power Supply and Molex connectors.



I'm using these Fan vibration rubber grommets to mount the fan

I use a Micro Flat head screw driver to install the Fan vibration rubber grommets.

Give the fan hole a professional look by installing
U-channel rubber trim

The U-channel molding will cover any mistakes or scratches made while cutting the fan hole.

]#10-5/8 Black cooling fan screws
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06-02-2011, 10:50 AM |
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GmsCool
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Joined on 04-11-2007
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Working my arse off.
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Unobtanium EggXpert
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Re: STAR TREK Case Mod Project
Nice, gotta see this one completed!
1-1-2013 @ 6am
I walk outside first thing in the morning to hear a sound and look up to see a Hawk pounce on a Blue-bird from high above.
Leaving nothing more than a plethora of feathers slowly floating to the ground.
This is the year of the Predator, don't be the prey............
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06-02-2011, 1:43 |
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Re: STAR TREK Case Mod Project
Thanks for commenting! it will be fun! Picking up following material list in morning.... 6061 aluminum
1.938 thick x 18.1875 x 8.25 (2 pieces)
1.5 thick x 8.25 x 5.906 (2 pieces)
1.4375 thick x 14.969 x 8.25 (2 pieces)
.4375 thick x 21.25 x 21.125 (4 pieces)
.25 thick 1.625 x .3125 (2 pieces)
.125 thick x 8.875 x 7 (2 pieces)
.125 thick x 20.5 x 20.375 (4 pieces)
.125 thick x 8.578 x 7.5 (2 pieces)
.125 thick x 1.82 x 1.11 (2 pieces)
.125 thick x 8.1875 x 3.219 (2 pieces)
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06-03-2011, 12:27 AM |
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GmsCool
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Joined on 04-11-2007
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Working my arse off.
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Unobtanium EggXpert
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Re: STAR TREK Case Mod Project
Ever explore to see if Carbon Fibre might be more cost effective? Your grinding most of some of those pieces away, when you could just mold it, bake it, and be done.
1-1-2013 @ 6am
I walk outside first thing in the morning to hear a sound and look up to see a Hawk pounce on a Blue-bird from high above.
Leaving nothing more than a plethora of feathers slowly floating to the ground.
This is the year of the Predator, don't be the prey............
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06-03-2011, 3:48 AM |
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Re: STAR TREK Case Mod Project
Customer wants it in aluminum.
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06-03-2011, 10:38 AM |
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Re: STAR TREK Case Mod Project
We will be swapping the hardware from NZXT's 5.25 bay Sentry Fan Controller into the top cover, available from performance-pcs, here  E.E.L Ambiense is having fun with making captions too!
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06-04-2011, 4:42 AM |
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Re: STAR TREK Case Mod Project
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06-05-2011, 3:45 AM |
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Re: STAR TREK Case Mod Project
This morning I'll be sleeving the Sentry this Silverstone FP34S Premium 3.5inch Bay Card Reader & Front I/O combo module, David chose this model mainly for it's card reader and headphone jack. It's from performance-pcs here It will be mounted in the new top panel. I chose Bulgin's "Orange Dot" for the Main Power button from performance-pcs, here  The Sentry's display screen will be mounted in the top bezel opening. A 22mm Bulgin "Orange Dot" vandal resistant switch will be the Power button.   another caption by EEL :clap:
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06-05-2011, 12:20 |
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Re: STAR TREK Case Mod Project
3.5" HD trays painted Red Enamel and HD cage painted Black Enamel.     another caption by EEL!
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06-06-2011, 4:54 |
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Re: STAR TREK Case Mod Project
Tonight we'll be milling the aluminum panels and inlay plate for the side panel with the USS Enterprise (NCC-1701) design, which will be slightly larger than whats show in this screenshot.  The top cover will have a compartment...hmm for what?  The compartment lid consists of one sheet of 1/8" thick aluminum and 1/8" Opaque red cast acrylic 
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06-07-2011, 5:47 AM |
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Re: STAR TREK Case Mod Project
Last night the larger aluminum side panel plates took two hours apiece to mill. They exceed the travel space of the mill, so they had to be re-positioned for each side.   Made a temporary Tapping block as guide when manual tapping blind screw holes on backside of the larger aluminum panel.  Blind hole tapped for 8/32 machine screw   Caption by EEL!
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06-07-2011, 6:58 AM |
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Re: STAR TREK Case Mod Project
Looks great man. I don't remember how you did your last project posted here, but it's awesome that you're milling your own pieces. That's dedication to the craft
i7 950, Sabertooth, 6x2gb DDR3-1600, XFX 6950 2gb, 1x60gb Agility 2 SSD, 1x320gb WD, 1x DVD/CD RW drive, 750W PSU, Logitech Z-560 , HAF932, G5, 22" monitor http://www.writershall.wordpress.com
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06-08-2011, 6:36 AM |
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Re: STAR TREK Case Mod Project
We milled those as well, thanks for tuning in and commenting! USS Enterprise cut in 1/8" thick aluminum exterior plate.   
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06-08-2011, 6:44 AM |
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Re: STAR TREK Case Mod Project
Wow, that's awesome. Did you cut that by hand? And with what? Mill, plasma, etc? Looks too clean for plasma
i7 950, Sabertooth, 6x2gb DDR3-1600, XFX 6950 2gb, 1x60gb Agility 2 SSD, 1x320gb WD, 1x DVD/CD RW drive, 750W PSU, Logitech Z-560 , HAF932, G5, 22" monitor http://www.writershall.wordpress.com
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06-08-2011, 7:31 |
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Re: STAR TREK Case Mod Project
cnc mill, 5 axis Worked on the side panel pre-assembly today> The inner wall of the steel panel needs to be painted Black.






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06-09-2011, 3:00 AM |
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GmsCool
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Joined on 04-11-2007
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Working my arse off.
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Unobtanium EggXpert
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Re: STAR TREK Case Mod Project
OMG you forgot the StarTrek MEME!!!!!!!!!! (sweet btw)
1-1-2013 @ 6am
I walk outside first thing in the morning to hear a sound and look up to see a Hawk pounce on a Blue-bird from high above.
Leaving nothing more than a plethora of feathers slowly floating to the ground.
This is the year of the Predator, don't be the prey............
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06-09-2011, 4:13 AM |
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HOGHAULER
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Joined on 11-06-2007
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Sparks, Ga.
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Titanium EggXpert
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Re: STAR TREK Case Mod Project
Very nice CNC work and a very sweet design on the case.
What goes around comes around! GA-Z68XP-UD3, i5 2500K@4.86ghz, 8gigs Corsair 1600 Ram, 7770 HIS VC, PCP&C 650 PSU, Crucial M4 128gig SSD, W7 HP 64bit OS, 2 Lite-On ODDs, Quad Hot Swap 2.5" Dock, DIY case and 25.5" Asus WS monitor
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06-09-2011, 7:14 AM |
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Re: STAR TREK Case Mod Project
I need to stealth the LG's Black Blu-ray Drive they chose for each of the two builds SATA Model UH12LS28 OEM LightScribe Support - OEM 10X BD-ROM 16X DVD-ROM 4 MB Cache 1/8" thick billet plate to be used for stealthing the drive tray 
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06-09-2011, 7:35 AM |
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Re: STAR TREK Case Mod Project
Looking great. Have you thought about custom-building your own case or have you done this before? What I mean is, instead of using a case from someone like Lian Li, build your own from scratch. For instance, build a replica of the Enterprise and stick a computer in it
i7 950, Sabertooth, 6x2gb DDR3-1600, XFX 6950 2gb, 1x60gb Agility 2 SSD, 1x320gb WD, 1x DVD/CD RW drive, 750W PSU, Logitech Z-560 , HAF932, G5, 22" monitor http://www.writershall.wordpress.com
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06-11-2011, 5:56 AM |
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Re: STAR TREK Case Mod Project
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06-13-2011, 11:42 AM |
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decripple
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Joined on 02-13-2008
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Embryo
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Re: STAR TREK Case Mod Project
MNPCTECH is the best! You're mods and Mod Men show rule! keep it coming I am really interested in the final product.
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06-13-2011, 12:01 |
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CarMelo88
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Joined on 09-17-2010
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Vancouver WA
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Grade AA EggXpert
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Re: STAR TREK Case Mod Project
Nice job so far! 
Im in the middle of modding at the moment with the same case! :) Im painting it All white inside, and the top 140mm fan space is going to be painted white. :) Also saving up for 140mm white fans, MDPC sleeve, another HDD cage, NZXT LED wiring, Silver stone 120mm fans, Ram heatsinks, and other stuff.......
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06-13-2011, 4:08 |
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sjr
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Joined on 04-19-2007
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Minnesota
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Platinum EggXpert
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Re: STAR TREK Case Mod Project
I heard them mention this project on the last MaximumPC podcast. They have done a lot of Star Trek blathering on that podcast so it makes sense they wanted a Star Trek based build.
"Just because your voice reaches halfway around the world doesn't mean you are wiser than when it reached only to the end of the bar."
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06-14-2011, 5:14 AM |
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Re: STAR TREK Case Mod Project
@decripple, thanks for checking out the project and commenting! @CarMelo88, cool, the lancool is such a great case!
@sjr, Gordon will want to keep it...lol
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