dante399:There are some considerations that everyone appears to be overlooking. The first is that we are expecting that when we place the heatsink on the CPU that has the thermal grease on it the heatsink will evenly spread the grease. However, I doubt that anyone ever places a heatsink on perfectly level. Because we are dealing with something that needs to be perfectly spread, a difference of even 1 degree can disturb it and cause it to be uneven. This is not even considering the possibility of air bubbles.
A heatsink doesn't have to be perfectly level when you place it on top of the HSF. Use common sense and hold it as level as possible and you'll be fine. In regards to air bubbles, as long as you do not lift up the HS after it's been placed on the cpu w/ thermal grease then you have nothing to worry about. This isn't rocket science!
Everyone appears to be trying to apply the thinnest layer of grease possible. Are there any downsides to putting a relatively heavy layer on (thermal grease is supposedly non-conductive and has heat transfer properties similar to if not better than those of an aluminum heatsink)?
Heavy application of grease are thinned out considerably
by the pressure of the HSF retention mechanism. But there's only so much
that even the strongest cooler clips can do if you over apply and goop it on.
This is too much (not to mention I see a fingerprint which affects the thermal transfer and should be avoided)
This is acceptable
Also, the stock cooling fan has pre-applied thermal compound that covers the ENTIRE chip. AMD (and Intel) guarantee that their retail-boxed processors will survive normal wear and tear for at least three years. These companies most likely would not waste thermal compound if the chip didn't need good contact with the cooler in those outlying areas. They want to save as much money as possible without doing something that would end up hurting them (i.e. not providing enough compound to adequately cool their CPUs' which would most likely cause them to receive large quantities of damaged chips that they would have to cover (assuming the chip was still within its three year limited warrantee plan).
They are also typically using a precut thick thermal interface material. The TIM melts once it gets a certain temp. Simply because that is an OEM solution doesn't mean it is the best solution. There just needs to be something between the cpu core and HSF.
P.S. In response to a previous article thermal grease is NOT the same as thermal compound. Thermal grease is much more watery while thermal compound is more like paste. I believe that most artic silver is thermal compound.
It's all the same.....either one is correct. Even thermal goop is acceptable IMO.
http://whatis.techtarget.com/definition/0,,sid9_gci815872,00.html
Thermal grease, also called thermal paste or thermal compound, is a
substance used to promote better heat conduction between two surfaces
and is commonly used between a microprocessor and a
heatsink.
http://www.dansdata.com/goop.htm
Thermal grease,
to be exact. "Thermal transfer compound", if you want to be formal. It's
the stuff you put between your CPU and your CPU cooler, to aid in the transfer
of heat from the former to the latter.