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Understanding Hardware Manufacturing
Last post 10-14-2009, 6:48 PM by toddtaco85. 18 replies.
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03-15-2009, 7:41 PM |
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XtremeRevolution
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Joined on 08-07-2008
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Illinois
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Golden EggXpert
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Understanding Hardware Manufacturing
I figured I'd take the time to explain an important concept for those of you who are actually interested in it.
Most people here will gauge quality based on experience and make
recommendations off of that, which I believe can be a bit misleading,
especially when such recommendations may not be based on any factual evidence.
Such is the case when people recommend the likes of Rosewill and Apevia (SP?)
power supplies based on experience. I don't have a problem with people
expressing their experience and even their opinions, but nothing competes with
the straight facts. You can imply facts based on a broad consumer base's
experiences with a product, but its generally a better idea to know what you're
talking about.
Given that, Acer is one of those companies that sells great products, but
their quality isn't on par with that of Samsung or LG. Their color quality has
been historically inferior to that of Samsung and LG LCDs, and Acer's quality
control also seems to be sub-par to that of Samsung and LG, which is proven by your
experience with a supposedly top-notch cutting edge LCD. An Acer panel's build
quality may be perfectly fine, but will still be an inferior product if their
quality control isn't as great.
What you have to understand here is that manufacturers of computer parts
leave a certain amount of room for error in their products. This "room for
error" is measured in standard deviations from the norm. Consider this
graph:

As a rough example, a manufacturer manufactures a specific product, such as
video cards. A loose standard deviation will have that manufacturer producing
68.2% of their products according to specification, which was roughly the case with the
Nvidia 6800 AGP series. While Nvidia sold the 6800 Vanilla, 6800GT, 6800 Ultra,
and hyped the never sold 6800 Ultra Extreme, Nvidia manufactured only
the 6800GT specification. 68.1% of those cards performed at the designed
specification at 16pipelines/6shaders at 350mhz core/1000mhz mem, while a
remaining 15.9% of those performed above specification and became the 6800
Ultras, and a remaining 15.9% performed below a specification tolerance and became sold as 6800 Vanilla cards. The 6800 Vanilla was sold at 325mhz core/700mhz mem, and came with 12pipelines/5 shaders. If for some reason a 6800GT had a defective pipeline or shader, or could not run at the rated speeds, it was sold as a 6800 Vanilla. To share my fortune with this scenario, I purchased a 6800 Vanilla AGP for $176 and learned about this manufacturing process. I discovered from testing that the reason my card was a 6800 Vanilla was because of one defective shader. Using a bios flash, software voltmod, and a modified heatsink, I was able to unlock the 4 good pipelines (leaving me at 16 pipelines/5 shaders) and overclock the card to 445/990, which was a mere 5mhz slower and had one less shader than the $550 6800 Ultra Extreme. I used the card for 2 years without problems and later sold it on ebay for $120.
Knowing this process, one should consider that companies have specific tolerances of standard deviation in their manufacturing process for a given product. The likes of AMD, Intel, ATI, and Nvidia benefit from the luxury of being able to manufacture a very loose standard deviation with one general product and rebadge it as desired. However, other companies such as Acer, Samsung, and LG cannot as they only produce one product and each has to be nearly perfect. Samsung and LG maintain their reputation for excellent quality and reliability because they have very stringent tolerances of standard deviation. While it is more expensive to ensure that each product is built extremely close to specification, it does produce a higher class product. Acer's tolerances of standard deviation are lower than that of Samsung and LG (though not by too much) which allow them to manufacture at a lower cost and sell competitively priced panels. Their products aren't as great, but for the general user and even leisure gamer, its good enough.
Granted, there are other factors that affect the pricing on a product such as the effectiveness of their operations management (take Toyota for example, which excels in this field), but this concept plays a fairly large role. So next time you feel like recommending a product or see someone else recommending a product based on experience, consider this concept and do some research. Highly rated companies will generally produce their products at a tighter standard deviation to minimize defects.
Any questions? Mods, is this worth a sticky somewhere?
Core 2 Duo E6600 @ 3.33GHz w/ Silverstone Nitrogon NT06 (both lapped) ATI Radeon HD 4850 @ 690/1150 ASUS P5K-E WiFi/AP Edition, 4GB DDR2-800 Lian Li PC-7B w/ 2 Silverstone FM-121 + 1 FM-81 LSI MegaRAID 320-2 w/ 18GB 15k, 74GB 15k, 3x147GB 10k RAID 5 (SCSI drives), 500GB SATA Creative X-Fi Platinum Enermax Aurora, Logitech MX1000 Envision EN2028 20" 1600x1200 + Samsung 710N 17" Yamaha HTR-5940, 5x PolkAudio Monitor 40 bi-wired with 12AWG, PolkAudio CS1, Klipsch Sub10, Optical from X-Fi
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03-15-2009, 8:53 PM |
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HOGHAULER
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Joined on 11-06-2007
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Sparks, Ga.
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Diamond EggXpert
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Re: Understanding Hardware Manufacturing
Nice info there XR, I'll second it for a sticky!!!
what goes around comes around
(RIG)GA-EP45-UD3P, Q9550 @ 3.5 ghz, CM's V8, HD2600XT512mb 128bit, 4gigs OCZ 1066 ddr2, Seagate sata 120 gig & a 320 gig, 2 Liteon sata DVD Burner, My DIY Case, Corsair 550watt PSU, 2ea 19" LCD monitors.
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03-15-2009, 10:33 PM |
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13dcl
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Joined on 11-11-2008
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Grade AA EggXpert
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Re: Understanding Hardware Manufacturing
Ya I see what you mean, I wanted some thing different and didn't think of the quality factor. I'll thered it for a sticky!!!
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03-16-2009, 6:06 PM |
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hopper
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Joined on 01-15-2009
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Zaeda Land
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Grade AA EggXpert
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Re: Understanding Hardware Manufacturing
+1  Eggcellent post XR.
..... "CAN'T" never did anything!
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03-18-2009, 9:50 AM |
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Elition
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Joined on 02-17-2009
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US of A
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Grade A EggXpert
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Re: Understanding Hardware Manufacturing
Nice post. I vote for sticky.
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03-18-2009, 11:48 PM |
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XtremeRevolution
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Joined on 08-07-2008
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Illinois
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Golden EggXpert
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Re: Understanding Hardware Manufacturing
Thanks guys. 4/4 votes for making this thread a sticky and still no sticky? haha, I'll bet the mods have been too lazy to read the whole thing.
Core 2 Duo E6600 @ 3.33GHz w/ Silverstone Nitrogon NT06 (both lapped) ATI Radeon HD 4850 @ 690/1150 ASUS P5K-E WiFi/AP Edition, 4GB DDR2-800 Lian Li PC-7B w/ 2 Silverstone FM-121 + 1 FM-81 LSI MegaRAID 320-2 w/ 18GB 15k, 74GB 15k, 3x147GB 10k RAID 5 (SCSI drives), 500GB SATA Creative X-Fi Platinum Enermax Aurora, Logitech MX1000 Envision EN2028 20" 1600x1200 + Samsung 710N 17" Yamaha HTR-5940, 5x PolkAudio Monitor 40 bi-wired with 12AWG, PolkAudio CS1, Klipsch Sub10, Optical from X-Fi
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03-25-2009, 10:42 PM |
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XtremeRevolution
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Joined on 08-07-2008
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Illinois
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Golden EggXpert
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Re: Understanding Hardware Manufacturing
Bump! Everyone should read this.
Core 2 Duo E6600 @ 3.33GHz w/ Silverstone Nitrogon NT06 (both lapped) ATI Radeon HD 4850 @ 690/1150 ASUS P5K-E WiFi/AP Edition, 4GB DDR2-800 Lian Li PC-7B w/ 2 Silverstone FM-121 + 1 FM-81 LSI MegaRAID 320-2 w/ 18GB 15k, 74GB 15k, 3x147GB 10k RAID 5 (SCSI drives), 500GB SATA Creative X-Fi Platinum Enermax Aurora, Logitech MX1000 Envision EN2028 20" 1600x1200 + Samsung 710N 17" Yamaha HTR-5940, 5x PolkAudio Monitor 40 bi-wired with 12AWG, PolkAudio CS1, Klipsch Sub10, Optical from X-Fi
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04-05-2009, 4:20 PM |
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mazy
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Joined on 01-14-2008
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ON NEW FZR! 0-30 1.5 SECONDS
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Grade AA EggXpert
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Re: Understanding Hardware Manufacturing
good info :)
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05-06-2009, 5:35 PM |
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duder49
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Joined on 11-05-2008
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EggXpert
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Re: Understanding Hardware Manufacturing
Great! excellent post. Everyone should read to consult.
I <3 newegg.
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08-07-2009, 11:16 AM |
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XtremeRevolution
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Joined on 08-07-2008
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Golden EggXpert
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Re: Understanding Hardware Manufacturing
I gotta ask, again, what is the point of being able to make a thread a sticky if there's a timer that will remove it anyway? Isn't that what moderators are for? You can lose a huge wealth of information that was at one point stickied just because of that idiotic (IMO) option.
Core 2 Duo E6600 @ 3.33GHz w/ Silverstone Nitrogon NT06 (both lapped) ATI Radeon HD 4850 @ 690/1150 ASUS P5K-E WiFi/AP Edition, 4GB DDR2-800 Lian Li PC-7B w/ 2 Silverstone FM-121 + 1 FM-81 LSI MegaRAID 320-2 w/ 18GB 15k, 74GB 15k, 3x147GB 10k RAID 5 (SCSI drives), 500GB SATA Creative X-Fi Platinum Enermax Aurora, Logitech MX1000 Envision EN2028 20" 1600x1200 + Samsung 710N 17" Yamaha HTR-5940, 5x PolkAudio Monitor 40 bi-wired with 12AWG, PolkAudio CS1, Klipsch Sub10, Optical from X-Fi
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08-07-2009, 4:01 PM |
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Re: Understanding Hardware Manufacturing
Bump again!
Really have the same opinion with you. That reminds me Intel's "classic" event when Coppermine P3 600E and 800EP released, they were the same core, only with different host frequency.
Also, for AMD, people overlocked Spitfire/Thunderbird by connecting L1 and L3.
For Nvidia, we could change a Geforce 2 mx400 to Quardo MXR, Geforce 3 ti 500 to Quardo DDC.
For ATI, ati 9550 change to 9600 or FireGL.
......
Oh BTW, forgot to mention, MFGs also play tricks on those so-called released code. Just like 9800gtx and GTX 250.
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08-07-2009, 4:17 PM |
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Re: Understanding Hardware Manufacturing
Exactly Freebird 
Thanks XtremeRevolution for posting this very useful info. Yes, all eggxperts should read this. Also expecting more great info from you
BUMP!
Don't Ever Lose Your Passion! 4G Cell phone and New Era?
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08-21-2009, 10:05 AM |
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PROACEX1
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Joined on 05-17-2007
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In a galaxy far far away...
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Platinum EggXpert
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Re: Understanding Hardware Manufacturing
Really good information here for folks to read and understand, thanks Xtreme!  Respectfully, PROACEX1
  By Anonymous, 1929: "See the happy Moron. He doesn't give a d***. I wish I were a Moron-My word! Perhaps I am..." By Mazer Rackham: "Early to bed and early to rise," Mazer Intoned, "makes a man stupid and blind in the eyes."
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08-29-2009, 1:37 PM |
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Re: Understanding Hardware Manufacturing
okay, not bad info but do we really need to know about this? Is there any better to way to recommend products based on ones own experience? :-) as for factual evidence, I mean, most of hardware is made by the same ODM, Do you really think there is any difference between a Toshiba laptop and lenovo one? not really, maybe they are both using the same LCD made by Samsung. moreover, Each hardware has a failure rate, to buy a product is like to buy lottery, yup, the same processor made by the same Intel, some OC better,some comes with some glitches and can't OC very well, and some DOA. But I have to agree, it is better to know something new.
Only the Paranoid Survive T-T ~ ~ ~ ~
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08-30-2009, 10:33 PM |
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XtremeRevolution
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Joined on 08-07-2008
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Golden EggXpert
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Re: Understanding Hardware Manufacturing
intelguy:okay, not bad info but do we really need to know about this? Is there any better to way to recommend products based on ones own experience? :-) as for factual evidence, I mean, most of hardware is made by the same ODM, Do you really think there is any difference between a Toshiba laptop and lenovo one? not really, maybe they are both using the same LCD made by Samsung. moreover, Each hardware has a failure rate, to buy a product is like to buy lottery, yup, the same processor made by the same Intel, some OC better,some comes with some glitches and can't OC very well, and some DOA. But I have to agree, it is better to know something new.
You serious buddy? Ever actually used a Lenovo T400 and a Toshiba similar priced laptop for a month each? You come back and tell me the hardware is made by by the same manufacturer. There is a HUGE difference in design, quality, and intelligence in the way it was put together. A Lenovo T400 will have a spill proof keyboard, a magnesium alloy frame, and will sustain a 25 mph impact into a brick wall while on and STILL function. Try that with a Toshiba. Lenovos are on a completely different level.
Core 2 Duo E6600 @ 3.33GHz w/ Silverstone Nitrogon NT06 (both lapped) ATI Radeon HD 4850 @ 690/1150 ASUS P5K-E WiFi/AP Edition, 4GB DDR2-800 Lian Li PC-7B w/ 2 Silverstone FM-121 + 1 FM-81 LSI MegaRAID 320-2 w/ 18GB 15k, 74GB 15k, 3x147GB 10k RAID 5 (SCSI drives), 500GB SATA Creative X-Fi Platinum Enermax Aurora, Logitech MX1000 Envision EN2028 20" 1600x1200 + Samsung 710N 17" Yamaha HTR-5940, 5x PolkAudio Monitor 40 bi-wired with 12AWG, PolkAudio CS1, Klipsch Sub10, Optical from X-Fi
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08-31-2009, 6:45 AM |
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Re: Understanding Hardware Manufacturing
Now you are talking about two different topics.
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09-01-2009, 9:27 AM |
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altimaneo
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Joined on 04-10-2007
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EggXpert
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Re: Understanding Hardware Manufacturing
This is pretty much what I assumed, based on what Ive read over the years. Glad someone pretty much stated it as such. Explains why you can overclock some lower badged processors so much.
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10-14-2009, 6:48 PM |
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Re: Understanding Hardware Manufacturing
Awesome, thanks for the info.
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